【Product Overview】
The Steel Formwork Systemis a robust concrete shuttering solution specifically engineered forheavy civil engineering, tunnel construction, bridge piers, and large-scale infrastructure projects. Unlike lightweight formwork systems, steel formwork delivers unmatched structural rigidity, zero deflection under extreme concrete pressure, and exceptional durabilityacross hundreds of pour cycles.
For contractors and real estate developers undertakinghigh-load, high-precision, or high-wear applications, this system provides the lowest lifecycle cost and the highest safety margin.
[Key Differentiators – Why This Version?]
Designed for Extreme Conditions – Performs reliably in tunnel boring, bridge deck pours, and mass concrete foundations where vibration and pressure exceed standard formwork limits.
500–800 Reuse Cycles– Significantly outlasts aluminum and timber systems, making it the most economical choice for long-term or multi-project use.
Zero Deflection at 120 kN/m² Load– Rigid all-steel construction ensures precise concrete dimensions and eliminates costly rework.
Fully Customizable– Panels, radii, and curvature can be fabricated to match tunnel diameters, arched bridges, or irregular foundation shapes.
Interchangeable with Major Systems – Designed to work with existing steel formwork from leading brands, reducing spare part inventory.
【Technical Specifications】
| Parameter | Value |
| Steel Grade | Q235B / Q355B (or as specified) |
| Panel Thickness | 4mm, 5mm, 6mm |
| Frame Section | 80×80mm / 100×100mm channel |
| Standard Panel Sizes | 600×1200mm, 600×1500mm, 600×1800mm, 750×1500mm |
| Weight | Approx. 55 – 85 kg/m² |
| Max Load Capacity | 80 – 120 kN/m² |
| Reuse Cycles | 500 – 800 times (with proper maintenance) |
| Surface Finish | Epoxy paint / Hot-dip galvanized |
| Manufacturing Tolerance | ±1mm on panel dimensions |
| Connection | Bolt + wedge pin (quick release) |
[Application-Specific Configurations]
| Project Type | Recommended Configuration |
| Tunnel Lining | Curved steel panels + hydraulic formwork traveler |
| Bridge Pier | Wrapping formwork with platform brackets |
| Mass Concrete Foundation | Large-format panels (up to 2400mm height) |
| High-Rise Core Wall | Jump form climbing system integration |
| Retaining Wall | Straight panels with tie rod system |
【System Components】
Steel formwork panels (flat, corner, curved)
Connecting bolts and wedges
Tension ties and cone nuts
Platform brackets and walkways
Adjustable steel props (for inclined walls)
Custom radius panels for tunnels/arches
【Why Civil Engineers & Large Contractors Choose This System】
- 500+ reuse cycles – lowest cost per pour for long-term projects
- Custom tunnel radii and curved panels available
- Engineering drawing support for complex geometries
- Factory-direct pricing with batch traceability
- Fast lead times for standard and custom panels
【Contact Us for Custom Steel Formwork Engineering】
